MU Mechanical Engineering (Semester 3)
Production Process - 1
December 2014
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1 (a) Classify various welding processes in detail.
5 M
1 (b) What is meant by blending and compacting in powder metallurgy?
5 M
1 (c) Compare transfer moulding and compression moulding processes.
5 M
1 (d) State the function of a riser.
5 M

2 (a) What is the difference between a core and a core print?
5 M
2 (b) What are the typical application areas of powder metallurgy process?
5 M
2 (c) Describe injection moulding process for thermoplastics with a neat labelled sketch.
5 M
2 (d) Describe MPT process with a neat labelled sketch.
5 M

3 (a) What is meant by solid state welding processes? List various solid state welding processes. Draw a neat labelled sketch of any one solid state welding processes.
5 M
3 (b) What is meant by sintering?
5 M
3 (c) Describe lamination process for plastics with a neat labelled sketch.
5 M
3 (d) What is meant by forging? Differentiate between closed die forging and open die forging.
5 M

4 (a) Draw neat labelled sketches of the various types of cores used in sand casting?
5 M
4 (b) What is meant by a riser? State the functions of a riser.
5 M
4 (c) What are the limitations of powder metallurgy processes over other competing processes?
5 M
4 (d) Describe calendering process for plastics with a neat labelled sketch.
5 M

5 (a) Differentiate between MIG welding and TIG welding.
5 M
5 (b) What are the advantages of using a metal pattern?
5 M
5 (c) What is blending and compacting in powder metallurgy?
5 M
5 (d) Describe Ultrasonic Testing process with a neat labelled sketch.
5 M

6 (a) What is the effect of cold working of metal.
5 M
6 (b) How is swaging process carried out? Draw a neat labelled sketch to support this.
5 M
6 (c) Describe resistance seam welding process with a neat labelled sketch.
5 M
6 (d) Difference between direct extrusion and indirect extrusion. Also draw a neat labelled sketch of both of them.
5 M



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