MU Mechanical Engineering (Semester 3)
Production Process - 1
May 2012
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Write short notes on any four of the following -
1 (a) Pattern allowances
5 M
1 (b) Up milling, down milling
5 M
1 (c) CO2 Welding
5 M
1 (d) CNC machines
5 M
1 (e) Grinding wheel selection and specification.
5 M

2 (a) Describe with neat sketch the manufacturing of Pig iron using blast furnace.
10 M
2 (b) Draw neat sketches of following drilling operations -
(i) Counter boring
(ii) Reamming
4 M
2 (b) Describe the important properties of Moulding sand
6 M

3 (a) Explain working of dividing head of milling machine with suitable numerical example.
10 M
3 (b) Explain centreless grinding operation.
6 M
3 (c) Define cutting speed and feed in case of turning operation.
4 M

4 (a) Classify planning machines. Sketch and describe the construction of double column planner.
10 M
4 (b) What is mean by Grain, grade and structure of grinding wheel?
6 M
4 (c) Sketch and state the use of following accessories of lathe -
(i) Mandrel
(ii) Face Plate
4 M

5 (a) What is weldability? Discuss various welding defects with their remedies.
10 M
5 (b) Discuss Electro-slag welding process.
6 M
5 (c) Explain the sintering process in powder metallurgy.
4 M

6 (a) Explain the construction, working application of Ultrasonic machining process. Discuss its advantages and disadvantages.
10 M
6 (b) Compare EDM and ECM.
6 M
6 (c) Why risers are used in casting process?
4 M

7 (a) What is NDT? Explain any two NDT Methods.
10 M
7 (c) Discuss the important steps of making powder in powder Metallurgy.
6 M
7 (c) Differentiate Shaper and Planner.
4 M



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