MU Mechanical Engineering (Semester 3)
Production Process - 1
December 2013
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Write short note on any four of following -
1 (a) Pattern allowances
5 M
1 (b) Thermit welding process
5 M
1 (c) Blow moulding process
5 M
1 (d) Roling defects
5 M
1 (e) Important properties of moulding sand
5 M

2 (a) Explain the process of production of seamless tubes by roling process.
6 M
2 (b) What is weldability? Discuss various welding defects with their remedies.
8 M
2 (c) With a neat sketch explain the principle of electro slag welding process.
6 M

3 (a) Name various methods of powder manufacturing techniques in powder metallurgy and explain any one in detail.
8 M
3 (b) Compare TIG and MIG welding process.
8 M
3 (c) Write shorts note on applications of plastics in industries.
4 M

4 (a) What is NDT. Explain any two NDT methods in detail.
8 M
4 (b) With a neat sketch explain the working principle of plastic injection moulding process.
6 M
4 (c) List important applications of powder metallurgy technique.
6 M

5 (a) With neat sketches explain briefly on "fraction welding".
6 M
5 (b) A casting of 50cm ×40cm ×10cm size solidifies in 20 minutes.Find the solidification time for 40cm×30cm×5cm casing under similar conditions.
8 M
5 (c) Differentiate between "soldering" and "brazing" operation.
6 M

6 (a) With the help of a neat sketch explain the complete gating system in casting process.
8 M
6 (b) Defines the terms "Spread", "Elongation", and "Draft" w.r.t. Roling process.
6 M
6 (c) Explain vaccum forming process of polymers.
6 M



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