MU Mechanical Engineering (Semester 3)
Production Process - 1
May 2014
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1 (a) Explain the various casting defects with their causes and remedies.
10 M
1 (b) Explain press forging? Discuss its advantages over hammer forging.
5 M
1 (c) Differentiate soldering and brazing.
5 M

2 (a) A cylindrical riser is to be designed for a sad casting mould. The size of steel casting, is 7.5 cm × 12.5cm × 2cm. The previous operation have indicated that the total soliditication time for casting is 96 second. The cylindrical riser have (d/n)=1. find the size of riser so that the total soliditication time is 120 seconds.
10 M
2 (b) Discuss resistance welding process with its applications.
5 M
2 (c) Differentiate open die forging and closed die forging.
5 M

3 (a) Discuss the various defects in rolled parts.
10 M
3 (b) Discuss riveted joints state their advantages over other joints.
5 M
3 (c) Explain submerged are welding with its applications.
5 M

4 (a) Explain the stepwise procedure of powder metallurgy in detail.
10 M
4 (b) Explain the Rotational moulding with its advantages and applications.
5 M
4 (c) Explain die penetrant testing method of NDT.
5 M

5 (a) Explain the screw type injection moulding with neat sketch. Discuss its advantages, limitations and applications.
10 M
5 (b) What is powder metallurgy ? Discuss its advantages, applications and limitations.
5 M
5 (c) Explain with neat sketches different types of flames generated in gas welding?
5 M

Write short note on (any four) -
6 (a) Pattern materials
5 M
6 (b) Welding defects
5 M
6 (c) Ultrasonic testing
5 M
6 (d) CO2 Welding
5 M
6 (e) Thread Rolling
5 M



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