MU Information Technology (Semester 5)
Mfg Processes, Planning & Systems
May 2013
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1(a) Explain the term ergonomics. Which are the factors to be considered for an ergonomic design of a Car-Driver?s seat.
8 M
1(b) Explain importance of computers in manufacturing.
6 M
1(c) Draw neat labelled sketch of lathe showing main parts.
6 M

2(a) For the given component shown in Fig-1 prepare a suitable process plan mention clearly the operation number, description of the operation, the machine used, tooling used and the measuring instruments required.

12 M
2(b) What are the objectives and advantages of SQC? Explain any two SQC tools in detail.
8 M

3(a) Prepare a CNC part programme for milling a slot of 6 width and 3 depth alongwith a drilled hole as shown in fig 2 (Manual part programme using G and M codes)

12 M
3(b) What is resistance welding ? Explain any one resistance welding process.
8 M

4(a) Construct a x? and R chart for the following data and state whether the process is able to meet the specifications or not.
12 M
4(b) Explain in detail, the concept of T.Q.M. Discuss the various qualities activities involved in T.Q.M.
8 M

5(a) What is the role of demand management in Assemble-to- order environment?
6 M
5(b) Write a note on Just-In-time(JIT).
8 M
5(c) What is MPS (Master Production Schedule)? State its main objectives. On what basis it is prepared?
6 M

6(a) Explain with neat sketch open loop and closed loop motion control system in NC/CNC machines. Also state their advantages.
8 M
6(b) Explain the extrusion process.
6 M
6(c) What are different types of plastic? Explain properties of plastics.
6 M

Write short notes on the following:-
7(a) Flexible Manufacturing System.
5 M
7(b) Group Technology.
5 M
7(c) Types of capacities in capacity planning.
5 M
7(d) Differentiate product layout and process layout
5 M



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