MU Information Technology (Semester 5)
Mfg Processes, Planning & Systems
December 2011
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1(a) Explain the roles of computers in manufacturing.
6 M
1(b) Explain any one type of plant layout.
4 M
1(c ) List any eight operations that can be performed on lathe machine and explain any four of them.
10 M

2(a) Explain any four SQC tools with sketches.
8 M
2(b) Following table gives number of missing screws in a assembly of parts. Construct C- chart with 3 sigma limit and comment on the process.

12 M

3(a) What is ergonomics? Which factors are to be considered for an ergonomic design of benchdesk used in classroom?
8 M
3(b) For the given component prepare a suitable process plan mention clearly the operation number, description of the operation, the machine used, tooling used and the measuring instruments required.

12 M

4(a) Explain Flexible manufacturing system with neat sketch.
10 M
4(b) Explain assemble-to-order in relation to demand management.
5 M
4(c) State benefits and limitations of group technology
5 M

5(a) Differentiate between Thermostats and Thermoplast. Explain the process of extrusion with respect to polymer manufacturing.
10 M
5(b) With neat sketch explain TIG and MIG welding. Compare them.
10 M

6(a) Explain any two of the following1) CNC 2)DNC-I 3)DNC-II
8 M
6(b) For the given component drawing, write a suitable part program to machine the outer profile and slot. Make suitable assumptions regarding the tools, speed and feed rates. Show on your sketch, the set point and the axis.

12 M

Write short notes on any four of the following:-
7(a) JIT
5 M
7(b) MRP-1
5 M
7(c) Robots in manufacturing
5 M
7(d) Automation
5 M
7(e) Transformation Process
5 M



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