VTU Mechanical Engineering (Semester 3)
Material Science & Metallurgy
December 2013
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1 (a) Sketch the unit cell of a HCP crystal structure.Calcultate the number of atoms per unit cell.Derive an expression for the density of atomic packing.(Given C=1.6339
8 M
1 (b) Explain different types of mechanics of diffusion in solids
8 M
1 (c) Aluminium has a FCC structure and an atomic radius of 0.143mm.Calculate volume of its unit cell in cubic meters
4 M

2 (a) Define engineering stress and strain true stress strain.find out the relationship between true and engineering strain
8 M
2 (b) A steel rod of 10mm diameter and1.5 mm length is subjected to an axial tensible load of 1kN .Determine stress
Strain
strain
Elogation.take modules of elasticity of steel=205×106kN/m2
6 M
2 (c) Differntiate between slip and twinning deformation in materials
6 M

3 (a) Define creep with a typical creep curves .Explain different stages of creep
6 M
3 (b) Sketches the basis modes of fracture. List the difference between them
6 M
3 (c) What is fatigue?Draw the SN curves for steel and aluminum alloys
8 M

4 (a) Explain the homogeneous nuclearation.discuss the significance of critical radius of the nuclei
8 M
4 (b) Define solid solution .and explain the different type of solid soluution
6 M
4 (c) State the gibbs phase rule and expalin with a simple example
6 M

5 (a) draw the Iron-carbon equlibrium diagram and label all the field.Write the different invariation reaction
10 M
5 (b) Explain the step to construct TTT digram Draw a sketch of a TTT diagram label all the fields for an eutectoid steel
10 M

6 (a) Define the process of heat treatment and classify the various heat treatment processes
8 M
6 (b) Explain carburzing with a neat sketch
6 M
6 (c) Define hardenability of a material and list the factors affecting hardenability.
6 M

7 (a) Briefly describe the compostition ,propertise and application of medium and high carbon steel .
8 M
7 (b) Briefly describe the composition ,properties and application of grey cast iron
6 M
7 (c) Discuss AIST -SAE designation of steel with example
6 M

8 (a) What is a composite material ?how is it classified ?Explain briefly
10 M
8 (b) With a neat sketch,explain the hand lay up laminating process
10 M



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