VTU Mechanical Engineering (Semester 3)
Manufacturing Process 1
June 2012
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1(a) Explain different pattern allowances?
6 M
1(b) List out different pattern. Explain any two of them?
8 M
1(c) Explain the need and properties of additives?
6 M

2(a) What is CO2 moulding?
6 M
2(b) Compare jolt machine moulding and Squeeze machine moulding
9 M
2(c) Explain the working of sand slinger
5 M

3(a) Explain and sketch shell moulding
10 M
3(b) Explain the process of investment casting with neat sketch?
10 M

4(a) Write a note on core less induction furnace, highlighting (i) working principle (ii) merits and demerits
10 M
4(b) Explain the working of cupola with sketch?
10 M

5(a) What is flux shielded metal arc welding?
4 M
5(b) With sketch explain the process of submerged arc welding?
8 M
5(c) Sketch and explain atomic hydrogen welding
8 M

6(a) Explain the basic principle of resistance welding?
4 M
6(b) Explain with sketch explosive welding process
8 M
6(c) What is principle behind electron beam welding?
3 M
6(d) Write a note on laser welding?
5 M

7(a) Explain heat affected zone in welding?
7 M
7(b) How does shrinkage and residual stress affect the welding joint?
7 M
7(c) Write a note on causes and remedies of welding defects?
6 M

8(a) differentiate between (i) Welding and soldering (ii) soldering and brazing?
5 M
8(b) Explain magnetic particle inspection?
5 M
8(c) What is ultrasonic test inspection?
5 M
8(d) Explain the technique of radiographic inspection?
5 M



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