GTU Mechanical Engineering (Semester 8)
Production Technology
May 2016
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


1 (a) Compare Orthogonal and Oblique cutting.
7 M
1 (a) Explain tool designation for single point cutting tool with neat sketch. Discuss the importance of different tool angles.
7 M

2 (a) Prove that: tan φ=r cos α/(1-r sin α)
7 M
Solve any one question from Q2(b) & Q2(c)
2 (b) In an orthogonal turning operation on a Lathe the following data were obtained: Cutting force = 120kg, Feed force = 30kg, Back rake angle = 15°, Feed rate = 0.2mm/rev., Chip thickness = 0.3 mm, Cutting speed = 100 m/min, Workpiece diameter=120 mm, Depth of cut = 0.4 mm. Calculate Chip thickness ratio, Shear angle, Friction angle and Coefficient of friction.
7 M
2 (c) Define tool life and explain the factors affecting it.
7 M

Solve any two question from Q3(a), Q3(b) & Q3(c), Q3(d)
3 (a) Differentiate between gear forming and gear generating methods
7 M
3 (b) How the Presses are classified? Explain the methods of reducing the force requirement in press work.
7 M
3 (c) Explain thread rolling process.
7 M
3 (d) Differentiate between a jig and a fixture. Explain C-clamp with figure.
7 M

Solve any two question from Q4(a), Q4(b) & Q4(c), Q4(d)
4 (a) List various principles of location and explain the 3-2-1 Principal of Location with neat sketches.
7 M
4 (b) Discuss the term:
(i) Fool proofing
(ii) Interchangeability.
7 M
4 (c) Describe combination die with neat sketch.
7 M
Discuss the term:
4 (d) (i) Center of pressure.
4 M
4 (d) (ii) Scrap strip Layout.
4 M

Solve any two question from Q5(a), Q5(b) & Q5(c), Q5(d)
5 (a) Classify various unconventional machining processes.
7 M
5 (b) Explain USM process with neat sketch.
7 M
5 (c) Compare the merits and demerits of Turret and Capstan lathes with a conventional engine lathe.
7 M
5 (d) What is transfer machine? List the essential component of a transfer machine and explain any two in detail.
7 M



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