MU Mechanical Engineering (Semester 5)
Production Processes - 3
May 2015
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Answer any four questions:
1 (a) Explain the terms Fool proofing and swarf clearance.
5 M
1 (b) Write note on: Flexible manufacturing systems.
5 M
1 (c) Draw labeled diagram for compound die operation.
5 M
1 (d) Differentiate between blanking and piercing with diagram.
5 M
1 (e) What is HSM? Write applications and advantages of HSM.
5 M
1 (f) Write a note on "Diamond Pin".
5 M

2 (a) Find the total pressure and dimensions of die & punch sets to produce a washer of 6cm outside diameter with 2.6cm diamter hole from material 3.7mm thick, having shear strength 390 N/mm2. Take clearance 9% of stock thickness.
6 M
2 (b) Explain working of progressive die with diagram.
6 M
2 (c) Discuss all sheet metal operation with diagrams.
8 M

3 (a) A symmetrical cup work-piece as shown in figure, is to be made from cold rolled steel 1.2mm thick. Calculate the size of the blank, % reduction required, number of draws and drawing pressure. Take C=0.69, σyt=450 N/mm2.
Inside corner radius = 1.6 mm

8 M
3 (b) State and explain 'the principle of 3-2-1 location' with diagram.
6 M
3 (c) Write a detail note on 'Ultrasonic Machining'.
6 M

4 (a) Discuss in detail general arrangement of an injection mold with feeding, cooling, renner, gate and ejection system. Draw neat labelled diagram.
10 M
4 (b) Write note on agile manufacturing and its integration into product-process development. Give suitable example to elaborate your answer.
10 M

5 (a) What are various clamping principles? And also explain working of any three types of clamps in jigs and fixtures with diagram.
10 M
Write note on:
5 (b) (i) Angular Jig.
5 M
5 (b) (ii) Indexing Fixtures
5 M

6 (a) Locating Pins and Drill Bushes
7 M
6 (b) Electrochemical Machining
7 M
6 (c) Water Jet Machining
6 M



More question papers from Production Processes - 3
SPONSORED ADVERTISEMENTS