SPPU Mechanical Engineering (Semester 5)
Metrology and Quality Control
December 2014
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Answer any one question from Q1 and Q2
1 (a) Define standards. Explain 'Line Standard' and 'End Standard' of measurement with two examples.
6 M
1 (b) Explain Laser Interferometer and its application.
4 M

2 (a) Explain autocollimator with ray diagram and application.
6 M
2 (b) Explain Hole basis system and Shaft basis system.
4 M

Answer any one question from Q3 and Q4
3 (a) Explain the method of measuring effective diameter using three wires with neat sketch.
8 M
3 (b) Differentiate between Allowance and Tolerance.
2 M

4 (a) Explain:
1) Base tangent method of gear measurement.
2) Constant Chord method.
8 M
4 (b) Draw Go and NO Go plug gauge.
2 M

Answer any one question from Q5 and Q6
5 (a) Explain Deming's cycle and 14 points.
8 M
5 (b) What is cost of quality ? Explain its types.
8 M

6 (a) Explain old 7 quality tools.
8 M
6 (b) Explain Juran's trilogy approach.
8 M

Answer any one question from Q7 and Q8
7 (a) Explain with OC curve followings : Producer's Risk, Consumers Risk, AOQL and LTPD.
8 M
7 (b) The following data shows number of defectives in inspection of 10 lots of 100 sample size each for a connecting rods. Determine the control limits. And the revision made, in case the chart is 'out of limits'.
Lot No 1 2 3 4 5 6 7 8 9 10
Defectives   4 5 6 7 11 1 5 9 5 4
8 M

8 (a) Explain multiple sampling plan with flowchart.
8 M
8 (b) Define AOQL and AOQ. For the given data calculate sample size and AOQ for single sampling plan.

1) probability of acceptance for 0.3% defectives in a lot is 0.558.
2) lot size N=10000 units.
3) np = 1.5, c = 1.
4) Detectives found in the sample are not to be replaced.
8 M

Answer any one question from Q9 and Q10
9 (a) Explain Quality Function Development and its benefits.
6 M
9 (b) Explain JIT concept in industry.
6 M
9 (c) Explain KAIZEN and KANBAN system.
6 M

Write short notes on (any 3);
10 (a) ISO 9000.
6 M
10 (b) Quality audit
6 M
10 (c) FMECA
6 M
10 (d) Six sigma
6 M
10 (e) 5S.
6 M



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