SPPU Mechanical Engineering (Semester 4)
Engineering Metallurgy
December 2015
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Solve any one question from Q1 and Q2
1 (a) What do you mean by widmanstaten structure? Explain the factors responsible for it.
4 M
1 (b) What is nucleation? What are the types of nucleation mechanisms?
4 M
1 (c) Draw a neat labelled Fe-Fe3C equilibrium diagram.
5 M

2 (a) Draw and explain the cooling curve for off eutectic alloy.
4 M
2 (b) Write a short note on sulphur printing.
4 M
2 (c) How are steels classified on the basis of their carbon percentage? Give one application of each class.
5 M

Solve any one question from Q3 and Q4
3 (a) Give classification of surface hardening treatments and explain any one process in detail with suitable example.
6 M
3 (b) Is it possible to improve corrosion resistance by adapting proper design and fabrication? If Yes, explain 3 factors in design and fabrication to support your answer.
6 M

4 (a) How intergranular corrosion can be prevented? Explain in detail.
6 M
4 (b) What is hardenability? Explain any one method of evaluation of hardenability and discuss factors affecting hardenability.
6 M

Solve any one question from Q5 and Q6
5 (a) What do you mean by chilled cast iron? Explain the chill test used to find out chill depth for such cast iron.
7 M
5 (b) State various factors affecting the microstructure and properties of cast iron, Explain their influence in brief.
6 M

6 (a) Compare white cast iron and Malleable cast iron on the basis of microstructure. Method of production, composition, mechanical properties and give one typical application of each.
7 M
6 (b) Compare grey cast iron and S.G. iron on the basis of manufacturing method, microstructure, properties and applications.
6 M

Write true or false and justify your answer (any four):
7 (a) Alpha brasses can be cold worked.
3 M
7 (b) Invar is used in making measuring scales.
3 M
7 (c) Bearing are manufactured from homogeneous materials.
3 M
7 (d) Addition of zinc in brass is done for changing the colour of brass.
3 M
7 (e) Any one-ferrous alloy can be strengthened by precipitation hardening.
3 M

8 (a) Give typical composition, important properties and applications of the following (any three):
i) Elinvar
ii) Admiralty brass
iii) Sn-based babbits
Gun metal.
9 M
8 (b) Aluminium alloys are widely used in aeronautics and automobile applications. Comment.
3 M



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