SPPU Mechanical Engineering (Semester 3)
Manufacturing Process 1
June 2015
Total marks: --
Total time: --
INSTRUCTIONS
(1) Assume appropriate data and state your reasons
(2) Marks are given to the right of every question
(3) Draw neat diagrams wherever necessary


Answer any one question from Q1 and Q2
1 (a) Explain commonly used materials for pattern making with advantages and limitations.
6 M
1 (b) A slab of size 300×300×50 mm3 is requires to cast from a molten steel using a top riser of 170 mm diameter. If (d/h) = 2 for riser, calculate the freezing ratio.
6 M

2 (a) Explain friction and lubrication in metal forming.
6 M
2 (b) Explain types of rolling mills.
6 M

Answer any one question from Q3 and Q4
3 (a) Explain submerged arc welding process. State the advantages and limitations of the process.
6 M
3 (b) Explain extrusion of film.
6 M

4 (a) Write short note on edge preparation in welding.
6 M
4 (b) Compare between TIG and MIG welding process.
6 M

Answer any one question from Q5 and Q6
5 (a) Calculate the amount of shear on the punch to cut a hole of 60 mm diameter in 2 mm thickness plate. The ultimate shearing strength of plate material is 400 MPa. If the punching force is to be reduced to half of the force using a punch without shear. Assume percentage penetration 68%.
7 M
5 (b) Write a note on strip layout.
6 M

6 (a) Explain with sketch type of pilots used in sheet metal working
6 M
6 (b) Find centre of pressure for a MS part as shown in Fig. 6(b) with 1 mm thickness. Take ultimate shear strength of MS as 200 N/mm2.

7 M

Answer any one question from Q7 and Q8
7 (a) With neat sketch explain back gear cone pulley type Headstock.
7 M
7 (b) Explain Half nut mechanism.
6 M

8 (a) Why lathe centres and mandrels are required while machining on lathe? Also draw neat sketch of any two types of lathe centres and mandrels.
7 M
8 (b) Calculate the angle by which compound rest will be swiveled when cutting a taper on a job with diameters 90 mm and 40mm. Length of the job is 1.2m.
6 M



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